UK Manufacturing at it’s best!

UK Manufacturing at it’s best!

Did you know, here at DG Controls every single product is hand built, individually tested and hand packed at our site in Swadlincote…?

We do this to give you total confidence and faith that every product that leaves our site is in top condition and ready to be used straight away. We are also slightly “old-fashioned” and believe in that personal, human touch. We believe being so close to each product means it is handled with pride by our team.

From start to finish we pride ourselves in the attention to detail we put into every single product. Each product begins its life in our PCB assembly, the product is built and thoroughly tested before it moves along to our packing bench where we add the finishing touches and then hand pack the final product. We have always tried to be a sustainable company, so we source packing where possible from a sustainable source to aid our company ethos.

All items are then shipped via a trusted carrier direct to your door. We ship most items free on a next day delivery service in mainland UK.

So, whether you purchase one beacon or one hundred beacons from us, you can be assured that as a proud, British based manufacturer, every single product has been individually built, tested and packed by hand.

Our lovely ladies in our Sales Team are always on hand to assist with any enquiry you may have! 01283 550850, or

Is Factory Automation Necessary?

Automation is a process used for mass production of a product and in recent years, as technology has advanced, has been used more and more in factories. The use of machinery in this process results in a higher output of goods.

Automation in factories has become more than an obligation due to the high productivity it creates, most companies now see this as a must. Although the initial start up would be costly, it benefits in the long run as it reduces leadtime and costs by manufacturers having their own machinery onsite. It also helps to reduce human error and combined with modern technology, makes it easy to make the slightest change to a product with little interference to the workers also on site. Contrary to some people’s belief that machines are taking human jobs, this is not the case, in fact there are times when more jobs are created because of the companies increase in productivity and competitiveness.

Below shows a few pros and cons of factory automation:

Higher volume of productionLarge initial investment
Increased repeatability and accuracyUnpredictable costs for maintenance
Reduction in production timeMore pollution is generated

Technology is rapidly changing our world, whether it be in the business field, education, medicine, or in the field of industry and manufacturing. Having well-functioning and high technology equipment is very important in finishing every task and assisting in the production of goods and services. It is undeniable that this process is important in improving speed, accuracy and in the long run, the image of the company and the company’s reputation.

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Is Factory Automation Necessary?

Automation technology has been rising in the business field over the years. Many companies saw the importance of factory automation in production and services.

Introducing Factory Automation

Factory automation is indeed empowered by the advancing technology around us. The use of automation is what most companies are now taking advantage of. It composes safety devices that affect the overall operation of a business, especially the industrial unit and manufacturing industry.

Automation makes the whole production process more efficient and higher quality than before. It doesn’t mean making everything automated as this can cause worker displacement, but with the use of automation a more consistent standard of quality along with production capacity can be maintained.

The Importance of Factory Automation

For industries to keep up with their competitors, they must be ready to adapt to the evolving way of running a business. The work of technology has always been part of every growing business, and so factory automation.

Several benefits are linked to automation. First is the increasing competitiveness of a business. Factory automation helps to reduce cost and lead time while enhancing the production level. Also, the process ensures efficiency. The technology works so well, thus reduces human error from time to time.

Automation in factories will keep the work environment become much safer with great accuracy. The industrial operation could be dangerous for the physical wellbeing of every worker. There are factory jobs that may be dangerous, in which automated systems will take over.

The mentioned benefits will not happen overnight, and also demand a cost to fully enjoy factory automation features, but the long-term benefits are endless.

The Advantages of Factory Automation

The installation of hazard warning beacons on an automated system not only ensures a smooth workflow, but also reduces downtime, therefore increasing productivity. There are many advantages to an automated work flow:

Smaller Labour Cost

Fewer employees will be needed to operate the business resulting in lesser costs. It is a great advantage especially for larger companies with much-allocated expenses.

Accurate Work Quality

The devices are programmed to perform a particular task. There will be little chances to neglect a task thus promotes accuracy on work. Its program will perform automatically even when not asked to perform.

Supports Heavy Work

Many factory operations can be dangerous or hazardous to the workforce. With warning beacons installed, faults can be highlighted immediately. The number of employees can be reduced and the task can be carried out more efficiently and faster.

When considering Factory Automation

Initial Investment

One reason why some factory owners do not invest in warning beacons and an automated process is the initial costs. The available devices can be somewhat pricey but are worthwhile in the long run. The initial price includes installation and other matters, but the return on invest is worthwhile in the long run.


Summing it all up, automation is essential for factory works to enhance productivity. With an automated work flow, and the installation of warning beacons, a more efficient operation can be assured. Safety, as we know, is top priority in the workplace, and with the correct devices installed, safety can be enhanced.

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What is Factory Automation & Why is it Used?

What is Factory Automation & Why is it Used?

Many years ago, the desire to introduce automation into industry was simply just a dream. Automation helps the overall operation of factories and similar industries in several ways. Finishing up works could be done with the same system, even with less human participation, which is one of the hundreds of reasons why companies are now investing in factory automation.

Factory Automation Explained

Factory automation aids human operators in performing tasks with the use of innovative technologies. Computers and machines are used in the majority of operations instead of the effort of people, with the workers still having the final say on decision making. Automation is just a matter of working with ease, without totally eliminating the need for the workforce. 

It brings better outcomes as observed by most factories employing beacon technology to their operations. The results are increased production rate while cost and working hours are reduced in a big way.

Reasons Why Factory Automation Becomes Popular

Automation demands an initial investment; however, a return on investment is possible after a short period. There are good reasons why companies choose to pay extra for beacon devices

1. It increases productivity

With the help of beacon devices, the production rate is increased. There will be a better control in production that greatly affects the amount of output.

2. It reduces human effort

Fewer workforces will result in lower labour costs, which benefits the company itself. Factory automation replaces manual workings that have become an issue for people. It benefits the production, as a result.

3. It improves the level of safety

Factories can have hazardous working conditions on which automated machines are necessary to keep the workforce safer. With the use of warning signals notice can be given whenever there is an issue.

4. It enhances product quality

Sometimes higher production rates might result in inconsistent product quality, but that is not always the case. Automation promotes uniformity in the manufacturing process, unlike manual operations. The possibility of human errors could be eliminated as well.

All stages of production will be accompanied by automatic devices, from the beginning up to the end product.

5. It encourages employee value

Well-rested employees are more productive ones. The employer should consider automating aspects in a workplace to lessen the working hours. It gives value to the worker’s right to have some rest and enjoy their job even more.

Another reason is not all works can be done by people in a span of hours. Supervisors should be more considerate thereof. And beacon devices help to lighten the burden of work.

6. It eliminates routine checks

Automating operations also reduce manual routine checks within the working area. It is the supervisor’s job to perform such routine checks and so having beacon devices will turn its focus on what matters most. They can improve the working conditions without feeling bored in times of manual checking.

7. It promotes efficient work

Factory automation reduces the lead time on which benefits the production greatly. It makes companies more competitive than to other manufacturers by the increased output for future orders.

Beacon technology allows employees to focus on a particular job rather than worrying about the hazards. They shall be kept busy doing what is important in a working place.

Final Words

As a conclusion, thousands of factory industries are now employing beacon technology to their operation. They long for the automated features every beacon device has to offer. It benefits the workforce as well as the productivity rate of most manufacturers. The seven reasons why factory automation becomes common in the industry world these days are only a few of the number of reasons why it is a beneficial investment.

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Stacking Beacons & Their Functions

Stacking Beacons & Their Functions

The installation of warning signals has become a necessity for smoother operations within businesses these days. They help to prevent further damage when an incident occurs, as well as increasing efficiency. Most companies invest in warning beacons, such as stacking beacons, to increase the safety of the overall operation.

Stacking Beacons Explained

Stacking beacons inform you of the status of an operation in just a glance. They are suited for both external and internal set up, and provide machine operators with a visual warning indicator.

The tool works for multi-status signaling applications, and can be composed of up to six parts, including the base & cap. The light modules include LED and xenon strobe, differing in colour and functions.

Audible alarm modules can be added to complete the stacked beacon system, and is placed on top of a tower unit to work at its best.

How do they work?

Their main purpose is to enhance safety within the working area, and ensure a smooth flow in a production environment. The give a visual indication of the status of a production line, notifying immediately of any issues, therefore minimizing down time. Stacking beacons are extremely versatile and are suitable for a wide-range of different operations.

It is easier for a company to detect fault conditions with the use of this device, as it provides a visual alarm, as well as audible if required.

Stacking beacons are used as a single warning indicator up to 6 modules high. UV-stabilized and engineering-grade polycarbonate on its external parts add durability to the product. Pole Mounts and Mounting Brackets are also available for an easy installation.

Stacking Beacon System: Assembly and Disassembly

Stacking Beacon are quick to assemble, as the electrical requirements are connected to its interlocking system. The system offers a twist and clicks mechanism to support at ease installation. Wiring is done via the base, with each module added as required.

The unit also promotes quick removal in case of disassembling the tower. It avoids any disruption within the area in removing the unit.

Stacking Beacon Functions

These modules offer various functions in a tower operation to ensure the correct warning is given. These include Static LED, Pulsing LED, Revolving LED, as well as Xenon Strobe.

It is through a stacking beacon on which periods of non-productivity is reduced, as it lessens the need for human intervention. Thus, the workers can focus on what should be done rather than feeling anxious about what could have been.

Due to decreased periods of non-productivity, there will be an increase in the utilization rate. Production will be greatly benefited by the use of a stacking beacon device, contributing to the company as a whole.

Final Words

To sum it up, stacking beacons are an attention-grabbing warning signal, which can be seen from great distance.

Further information can be seen on our website or alternatively, our Sales Team are on hand to offer advice! 01283 550850