Loading Bay Lighting & Safety Accessories

Loading Bay Lighting & Safety Accessories

Dock solutions are necessary for safer loading and unloading of goods. This consists of loading bay lighting accessories to assist operation and eliminate injuries among workers. As well as promoting a safer environment they also enhance the overall operation of the loading docks. Modern warehouses require loading bay lights that meet every dock’s needs, therefore, getting it right is essential.

What is Loading Bay Lighting?

Loading bay lighting is simply a warning signal in the loading dock. Loading bays are an accident-prone area that may affect both the workers and the goods. Thus, many dock owners manage to install warning signal lights around the area. Some maximize the security within the facility by adding audible warning devices.

Components of Loading Bay Safety

Here are some accessories that can be considered for your loading bay application:

Dock Lights

The loading and unloading of goods has increased safety measures by means of dock lighting. The LED lighting system is used to save energy while illuminating truck trailers fully. They have a long life span ,  making them extremely economical.

Number Plates

Docks should be numbered to easily identify throughout the loading process. These number plates are reflective numerical signs, so they can be easily noticed. RAL and PMS colour options can illuminate those number plates to see from a distance.

Stairs

Many warehouses have a higher floor level than the loading bay – dock stairs promote easy access for trucks going between loading and unloading stations.

The stairs differ in width and height with handrails on each side. High-quality metal with galvanized finish makes dock stairs more durable for a longer period. Anti-slip steps keep personnel safer along the way.

Road Markings

The surface of loading yards must be installed with road markings, for increased traffic. There are two types available, including reflective and LED road markings. However, these marks work even with or without LED lights.

Road markings have a robust design to bear heavy loads passing by, and its visibility alerts trucks for safer loading operations.

Safety Markers

Compared to road markings, safety markers protect either the loading and unloading area or the work areas of the facility. They can be built-in or wall-mounted supported by a footplate.

Safety markers are spherical in construction that differs in width for a particular application. One is for walkways, for loading and unloading areas, and large openings.

Fences

Fences are placed on restricted areas around loading and unloading, still to protect the workers. They have a striking yellow colour with a straight and angular design. Different sizes are also available to meet every need.

Mirrors

Dock mirrors are best installed in areas prone to collisions or less visible. They are suitable for both indoor and outdoor applications with their weatherproof construction. The material used is stainless steel which is easy to install around loading and unloading bays.

Tail Lift Seal

Pest infestation and other dirt may weaken the overall operation of the loading system. The tail-lift opening should be protected with a seal to secure its parts. The seal is made of high-end cloth with fasteners and other accessories needed to install the seal.

When correctly installed, the letterbox opening is protected against any litter thus results in a better operation.

Traffic Lights

For optimal signalling, traffic lights must exist in both the loading and unloading area. Most warehouses use LED technology by way of pre-assembled traffic lights. They exist inside and out of the facility for more spontaneous operation.

Traffic lights are available in Red and Green, or Red, Amber and Green as required. They are similar to the traffic lights on the open road that indicates particular actions once the light turns on, and are an essential within every loading bay.

Wheel Guides

The last accessory to complete your loading bay safety system is the wheel guides. Like the road markings, wheel guides protect vehicles against damages. Three models, such as surface mounted, built-in, and low model, are available to choose from.

Wheel guides have a galvanized finish and easy to install.

Conclusion

Overall, loading bay lighting and safety demands several components to ensure a safe, smooth operation. These accessories make it work more efficiently and ensure security within the whole facility.

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What are LED Status Signals?

What are LED Status Signals?

Light signals equip many industries from possible danger, or loss of production due to machine breakdowns. They give out coloured lights to deliver a warning message among the workers around the area. LED Status Signals give a clear precise message to ensure there is no confusion.

LED Status Signals Explained

Light Emitting Diodes or LEDs are a noteworthy component in creating status signals. Lesser energy is consumed along with the operation, compared to other light components. They also release a higher level of light intensity, to ensure visibility in a wide area.

LED Status Signals have versatile applications apart from on-site traffic, including factory control, fire alarm, dock lights, and many other uses.

The light colour combination is available in red, amber, green, blue, and white, depending on the application.

Recommended Products

LED Status Signals also come in different forms, as the latest technology of beacons. With different ranges available, the very best choice can be made for your application:

Series IPC

This status signal is available in two models – the 010 Series and 012 Series. Each device works to protect the workplace against any elements like fire, machine malfunctions, and many more. Both are modular units made of polycarbonate lens stock in a UV-stabilized ABS material. They are static LED status indicators used for giving directions on site.

IPC/010 Series

010 Series is a red-cross indicator, indicating a “stop” signal. The main unit is made of red LEDs covered by a clear lens.

Merging the device with other units is possible to make multiple signals in a single operation.

IPC/012 Series

Same as the 010 Series, it can be linked with other units to deliver a composite signal. The difference is 012 Series indicates direction with a green arrow signal.

The arrow can change in position by simply rotating the cover in 90-degree increments. Therefore, 012 Series could indicate different directions as you wish.

Series IPN

Series IPN is unlike the previous model whereas it is made of colour combinations rather than a particular colour of the lens. These status signals are more specific and easy to understand. They can be placed anywhere in the workplace, where ever necessary:

001 Series

This is a direction status signal with cross and arrows combined. Each indicator sign can be altered in positions at any combination. Arrows can also be rotated upwards and downwards.

002 Series

This is a two-way LED traffic light, a combination of stop, and go command. It helps to minimize accidents for loading dock staff.

003 Series

003 Series can be either flashing or static in giving signals. It is a “fire” signal made of red LEDs.

005 Series

A wig-wag signal with alternate or simultaneous flashing modes is available in various colour combinations.

006 Series

This is a clear “stop” signal made of red LEDs. It can be flashing or static, whichever is more suitable.

010 Series

A cross signal indicates a hazard-prone area. Like the “stop” signal, the red LEDs can be flashing or static mode.

012 Series

This is a green arrow signal indicating directions. Rotate the enclosure to change directions, if necessary.

016 Series

Dock loading requires a stop/go signal for safer operation. The LED is coloured red and green, respectively, and both are static.

018 Series

A common traffic light is made up of three colours, such as red, amber, and green. It is perfect for weighbridge applications for a more efficient and safer setup.

020 Series

Dangerous areas need to be more secured, hence a wait/enter signal will help. It is a clear signal when to enter and not to enter a particular room or area on-site.

022 Series

Pedestrian signal keeps the public safe from possible dangers on the road. 022 Series is a walking/standing pedestrian signal in colors green and red LEDs, respectively.

023 Series

A “full” signal is necessary for storage areas. Red LEDs are used to give a clear signal in either flashing or static mode.

024 Series

024 Series is ideal for automated car wash applications due to “stop” and arrow signals combined. It is built with arrow forward and reverse in green and amber LED, accordingly.

025 Series

Lastly is a “brand” signal available in two intensity levels, either 100% or 25%. They can be static or flashing in red LEDs.

Final Thoughts

If you want to protect your workplace greatly, LED status signals are a perfect tool to invest in. Each type of warning device will meet particular needs, not only indoors but also on-site. With several options available the goal of safety can be easily achieved.

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What Can Beacons Be Used For?

What Can Beacons Be Used For?

 

Without a doubt, new technologies are becoming a part of our every day environment. Some of them remain either perplexing, or unnoticed. Warning beacons are one of these technologies – they are bright and unmissable, but in many instances can be over looked as the hazard they are warning of is of more importance. This is the exact reason for their purpose.

Warning beacons are used very often in large industries, such as warehousing and retail, which make use of beacons every day. But still, quite often, they can actually go unnoticed.

What are Beacons?

Beacons are purposely visible devices that are made to attract attention to certain locations. One of the common examples is the lighthouse, that offers a fixed location which can be utilized to navigate into ports or around obstacles.

Beacons can be used for:

  • Navigation

 

These devices guide navigators or direction finders to their destinations. Visual and sonic signals, radio beacons, and radar reflectors are only a few of the many kinds of navigational beacons.

Visual beacons ranging from a small and single-pile structure to big light stations or lighthouses can be found on water or land.

Usually, a lighted beacon is known as a light, while the unlighted beacon is called the day beacon. Aerodrome beacons, on the other hand, are utilized to specify the locations of helipads and airports. Whereas the handheld ones are used in aircraft marshalling. What’s more, they are even used by marshalls to offer orders to aircraft’s crew as they move around active airports, heliports, and aircraft carriers.

  • Vehicle

 

A vehicular beacon is a flashing or rotating light attached to the top of vehicles in order to get the attention of pedestrians and surrounding vehicles. Further, emergency vehicles such as snow-removal vehicles, construction vehicles, tow trucks, ambulances, and police cars have beacon lights as well.

With regards to the lamp’s colour, it can differ depending on the country of application. For medical-emergency vehicle, fire trucks, and police cars the usual colours are red and/or blue. But for slow-moving vehicles such as tow trucks, construction vehicles, wide loads, and security personnel cars, amber is the usual colour.

  • Warning Defence

 

Before, fires lit were utilized as beacons. As a matter of fact, it was used to signal through the land, and if enemies were approaching a fire would be lit to give warning.

For several years, such systems existed in various countries. Scottish, Greeks, Scandinavians, Romans, Spanish, and Chinese are some of the countries that utilized beacons as their security/defence communication.

Other Uses of Beacons

Beacons can be used for various different applications, such as;

 

– Cranes

– Aerodromes or Airports

– Fire Alarms

– Loading Bays / Warehouses

– Evacuation Warning

– Vehicles

– Construction Sites

– Theme Parks

– Wind Turbines

– Factories / Production Lines

 

These are just a few examples…

 

 

 

Conclusion:

As you can see beacons can be utilized for a wide variety of purposes. From navigation to warning defence – the list of benefits is endless when beacons are installed.

Factory Automation – Is It Necessary?

Today, technology is rapidly changing our world – every aspect of life should be adaptable. Whether it be in the business field, education, medicine, or the field of industry or manufacturing. Having well-functioning and high technology equipment is very important in finishing every task and assisting in the production of astounding products or services. This is why automation in factories is becoming hugely popular.

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What is Automation?

Automation is a process that is generally accepted the way of producing a certain product in a more precise and efficient way. In fact, this process has now made a drastic leap in the process of production in whole. This certain process has now resulted in the making of various refined products that have outstanding qualities with just a bit of variation in a general permissiveness.

Actually, the use of automation in the field of industry and manufacturing initiated via the usage of different technologies like pneumatic systems and the hydraulic systems. Both these technologies are used in different applications wherein their own mechanical advantages can be used in the utilisation of the production. This is what results in the higher output quality and efficiency. It is since then that people created a much more complex system, which is comprised of different technologies and pioneering procedures, which are being controlled by a programming language with operation drivers.

 

Is Automation in Factories Necessary?

These days, automating a factory has already become more than an obligation, it is now a matter of surviving, because of the forthcoming of industrial revolution, the future of manufacturing companies should be channelled in the assimilation of new technologies, as well as new intelligent automation. To be able to keep up with the competition and to be able to idyllically get ahead of it, companies should automate their own processes in the hopes of increasing their own productivity and competitiveness.

There are actually a number of benefits that are in association with factory automation. It is beneficial in significantly reducing the lead time and the costs. This is in addition to the reduction of human error and being much more efficient. In contrast with the popular belief of people, the automation, as well as the robotisation don’t necessary eliminate any jobs. It really just assists with the help of increasing production. Furthermore, in many cases, jobs or workers are often just relocated. And in fact, there are times that the jobs are even generated because of the company’s increase in competitiveness.

However, to fully enjoy all of these benefits, it is necessary that the automation will succeed. We all know that this particular thing does not happen overnight. This may explain the reason why there are still some factories who haven’t become automated yet.

 

Benefits of Factory Automation

Here are some of the benefits of automation to factories:

– Higher Volume of Production: If you invest automation in the equipment, it creates a more valuable resource for large volume production. This in turn may increase the profitability.

– Increase in Safety: Factory automation means having fewer employees who may perform tasks, which may be dangerous and prone to injuries that can create the work environment much safer.

– Fewer Employee Costs: By automating a factory, there are lesser employees that are needed in getting a particular job done. With having fewer employees means lesser costs.

– Increased repeatability and accuracy: Factory automation is a programmed process. Thus beneficial in performing a task continuously and repetitively with the same quality.

– Reduction in the production time: Factory automation absolutely speeds up the production time.

 

Drawbacks of Factory Automation

Here are some of the disadvantages of factory automation:

– Unpredictable costs: There may be some unpredictable costs, which may exceed the actual cost that is saved by the automation itself.

– Large initial investments: In factory automation, there may be a large investment in the initial phase of the process.

– More pollution to be generated: In factory automation, different machine types that use chemicals or gases to be able to operate. This means more pollution to be generated and more problems to the environment.

– Lesser versatility: Having your factory automated means lesser capability of performing a specific task and limiting the variety and flexibility of various tasks that an employee can do.

Clearly, the benefits of factory automation really outweigh the drawbacks of it. It is undeniable that this process is important in improving a certain product or service, as well as the image of the company.

See our range of Signalling Devices that are commonly used alongside the automation process: http://beaconlamps.com/products/visual-warning-signals/tower-beacons/stc-series/ & http://beaconlamps.com/products/visual-warning-signals/modular-stacking-beacons/

LED Status Signals – use & significance

LED Status Signals – use & significance

Nowadays, LED or light-emitting diode products are becoming widely held due to its low power consumption and low maintenance. In fact, these LED products are becoming the selected products used for status signals. LED products offer countless advantages such as long life, high efficiency, and resistance to shaking, and the capability to be simply turned on and off using electrical circuits instantly. These advantages make the brightness and pulsing control somewhat easy on behalf of LED signals.

In addition, several colours of LED are currently available in the market. The main reason why LED comes in various colours is to have a distinct unit with several colours being produced from a particular enclosure and it is a great substitute rather than having three separate beacons since it is very hard to achieve using filament spotlights or other light sources.

 

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Nonetheless, we mentioned the term Status Signals – if you’re not familiar with this then let us define what they are.

What are Status Signals?

A Status Signal is a type of guiding light or beacon that has more than two colours to indicate the changing position of a situation, machine, process, and more. The normal colours of a status beacon or signal, are red or green and red, green, or amber for a three colour status indicator.

What is their use?

LED Status Signals can come in several different forms – a Tower type unit, Traffic Light, or simply instructive Text displays. Despite how it is presented, these indicators are put in place to increase efficiency and safety, by notifying us of the status of a situation, or by telling us what we should and should not do.

In addition, these Status Signals are perfectly well-matched to a wide range of applications, such as On-Site Traffic Management, Loading-Bay Indicating, Factory Control, Shutter Door Status, Stop Signalling, Fire Alarm Notice, and more.

What is the Significance of LED Status Signals?

As already explained, LED status signals are very important since it can show whether your device is working and functioning well or there is something wrong with it. But aside from that, LED status signals are essential because they offer a wide variety of advantages. In terms of traffic lights, LED status signals play a significant role particularly in the safety of pedestrians and drivers.

LED Status Signals in Traffic LightsMIH

 

The LED lights found in the traffic lights affect the efficiency and the safety of the traffic as well as the pedestrians. Traffic lights are composed of three different colours (red, yellow, and green) and they indicate a different meaning.

Here are the different traffic signal lights:

– RED – this signal light indicates STOP but you are allowed to turn right if there is no pedestrians or vehicles in your way.

– RED ARROW – it also means STOP but you are not allowed to turn right.

– AMBER – this colour warns you that red signal or STOP sign is approaching. So if you already saw this colour you need to stop for your own safety.

– GREEN – A green LED light means GO, but before you proceed make sure that there is no pedestrians or even vehicles left behind at the intersection.

– TRAFFIC SIGNAL IS SHUTDOWN – if traffic lights are not functioning due to power failure, you should stop at the junction and check if there is an approaching pedestrian or vehicle.

 

StackersLED Status Signals in Factory Automation

 

The Stacking LED modules are more suited to this application, to increase efficiency for example, on production lines to indicate machine fault.

Whereas in this application, there is no said rule to what the colours should indicate, in most cases they are used as below:

– RED: FAULT, immediate attention required

– AMBER: Notification that attention is required to ensure fluidity in production

– GREEN: All ok, no problems

 

 

No matter which aspect we look at, LED Status Signals are commonly used and play an important role, especially now that LED products are rapidly growing and becoming increasingly popular.